The Exile Files

Raging Against the Outrageous. Laughter and Insanity Abound.

The Tool Chest

Posted by Exile on April 9, 2021

Part 1.

Having collected a heap of tools I decided to make a chest to hold them all. After a year of trial and error and building a few small things like hedgehog houses and bird boxes I needed to set myself a real project that would be of benefit to me. I had no idea where to start so I had to sit down and think for a long while. Setting pencil to paper helped to fasten my thinking and the plan slowly grew.
I decided to make a two tier chest. An upper storage area and a drawer in the bottom. The side walls would be dovetailed to the bottom of the carcass but otherwise screwed and glued on all sides. The drawer will be held shut by a peg internally, which can only be removed once the lid is open. The lid will lock with a padlock.

IMG_0616_InPixioI worked out how much material I needed and then it was off to the builders merchant to stock up. Planks, glue, screws, hinges, a lock thingy for a padlock and a few other bits like a groove cutter for my router.
Getting it all in the shed was a chore because it can’t really hold planks at 3.6 meters in length so I had to reduce them before I could get them in. It was cold outside at the time… Saw, shiver, saw some more.
Finally all indoors, I got cracking and cut all the pieces I needed to build the carcass.

I cut all the pieces I needed to length and lined them up in piles of long sides, short sides, bottom and lid. I may not be the worlds best chippy but I can organise the workplace. The short sides will be vertically positioned, the long sides horizontally. So I started with the most demanding bit and cut dovetails and dados to hold the internal floor of the upper compartment into the side walls. The bottom was cut for dovetails and the thing started to come together.

It took me a days work, but by the end of that day I had the short sides and bottom assembled and I was gluing up the long sides.

Day two had me fitting the back wall of the carcass. This immediately squared the whole construction up and despite a few minor alignment problems, it all started to look like a tool chest in the making.  I fitted and fettled the internal floor and then needed to take a break to figure out just how I should proceed. I needed to create the space in the internal floor to get the locking peg in and work out how the drawer should be formed to accomodate the peg. So it was back to the drawing board before proceeding with the front wall and the drawer section.

IMG_0622_InPixioThe internal floor would be further supported by strategically placed blocks glued to the inside of the long sides. So I needed to fix that too..
I ended up cutting a recess to allow the peg to penetrate the internal floor and then screwed the top section of the front side into place. It all fitted nicely. I glued the support blocks into place and then turned my attention to the drawer. I don’t want all the fancy bells and whistles so this is just a basic box to fill the space. I fashioned it out of cross ply and planking and it all went in very nicely, thank you very much. The front of the box drawer is screwed to the lower section of the front side from the inside. Once the drawer is closed and locked there is no way to get into it without removing the peg.

I’m far from finished but I won’t get much more done until next week. Grandson is on his way for the weekend…  Anyway, here’s a picture of what I have achieved up until the time of writing this account of the state of battle. I have not done myself any real damage but I did nick my finger with a very sharp chisel. One learns by one’s mistakes..!!

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